The self correcting bottom roller is a specialized roller component for the return section of a belt conveyor. Its core function is to automatically correct the deviation problem of the conveyor belt in the unloaded section, and it belongs to the category of passive correction rollers.
Core Definition and Structure
It mainly consists of a roller body, an articulated bracket, a centering mechanism (such as a conical cylinder and a deflection link), and a base. Unlike the fixed structure of ordinary lower rollers, its bracket has a certain degree of deflection freedom.
Part of the self correcting type lower rollers will adopt a conical cylinder design, which utilizes the frictional force difference between the conveyor belt and the conical surface to drive the rollers to automatically adjust the angle;
Another type uses a hinged linkage structure, which triggers the bracket to deflect and guides the conveyor belt back to the center position when it deviates and touches the guide wheel at the edge of the idler roller.
Core Features
Passive automatic correction: No external power is required, relying on the friction or mechanical touch when the conveyor belt deviates to achieve automatic centering, with low maintenance costs.
Adapt to the working conditions of the return section: installed on the lower branch (empty section) of the conveyor, supporting the return conveyor belt, and solving the pain point of the conventional lower roller not being able to automatically correct the deviation.
Anti wear and tear: effectively avoiding wear and tear caused by long-term friction between the edge of the conveyor belt and the frame, extending the service life of the conveyor belt.
Easy installation: It can directly replace ordinary lower rollers without requiring significant modifications to the conveyor frame, and is suitable for harsh working conditions such as mining, sand and gravel, and building materials.
The rolling mill set is the core component combination in rolling equipment such as steel rolling, aluminum rolling, copper rolling, etc. It is composed of two or more rolling mills, matched with auxiliary components such as bearing seats, frames, and adjustment mechanisms. Through the relative rotation of the rolling mills, pressure is applied to the metal billet, causing it to undergo plastic deformation and roll into specific specifications of plates, profiles, pipes, and other products.
Core Features
Structural composition: The main body is a pair or group of rolling rolls (such as working rolls and supporting rolls), with supporting components including bearings, bearing seats, rolling roll spacing adjustment devices, transmission devices, etc. Some rolling roll groups are also equipped with cooling and lubrication systems.
Working principle: When a metal billet passes through the gap between the rolling rolls, the rolling rolls rotate and squeeze the billet, changing its cross-sectional size and shape, while improving the metallographic structure inside the metal, enhancing product strength, hardness, and other properties.
classification basis
According to the number of rolling rolls, it can be divided into two roll group, three roll group, four roll group, six roll group, etc;
According to usage, it can be divided into hot rolling roller group, cold rolling roller group, profile rolling roller group, sheet rolling roller group, etc.
Common aliases in the industry
Common terminology
Roll components
Roll mill unit (colloquial abbreviation, focusing on complete equipment attributes)
Call it by function/structure
Working roll group (specifically referring to the combination of rolls that directly contact the billet)
Supporting roll set (used to support working rolls and improve rolling accuracy)
Roller unit assembly (more written, emphasizing complete component combination)
Industry specific terminology
Steel rolling industry: it is often called roll memorial archway (it is named because the frame where the roll is installed looks like memorial archway, and roll group and memorial archway are collectively called roll memorial archway in some scenes)
Aluminum processing industry: often referred to as rolling mill units or rolling mill units.
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