Hanging roller set is a special roller component of belt conveyor, mainly used in conveying scenarios with large inclination angle, long distance or limited space, which is different from the installation method of conventional floor type roller set.
Core Definition and Structure
It consists of multiple sets of rollers (usually groove rollers), suspension brackets, adjustment rods, and other components. It is fixed to the roadway roof, truss, or special crossbeam above the conveyor through the top suspension structure (such as boom, wire rope, hinge), rather than being installed on the bottom frame of the conveyor, to support the conveyor belt and materials.
Core Features
Special installation method: suspended hanging, does not occupy the bottom space of the conveyor, suitable for low clearance height scenarios such as underground tunnels and tunnels in mines.
Suitable for large angle conveying: When used in conjunction with anti slip conveyor belts, it can effectively prevent material from sliding down and meet the requirements of large angle conveying from 25 ° to 45 °.
Strong adjustment flexibility: The height and angle of the rollers can be fine tuned through the pull rod, making it easy to correct the deviation of the conveyor belt and maintain it conveniently.
The core working principle of the rolling mill group is to use the relative rotation and extrusion force of the rolling mill to cause plastic deformation of the metal billet, thereby rolling it into profiles or plates of specific sizes and shapes. The specific working process and key mechanisms are as follows:
Power transmission and rolling mill rotation
The motor drives the rollers in the rolling mill group to rotate in the same or opposite direction (adjusted according to the rolling process requirements) through transmission mechanisms such as reducers and gearboxes. Paired rollers will reserve a pre-set gap between them, and the width of this gap determines the thickness or cross-sectional size of the rolled product.
Raw material feeding and extrusion deformation
Metal billets (such as steel billets and aluminum billets) are fed into the gaps between the rollers through a conveying device. The rotating rollers drive the billets forward by frictional force, while also applying radial extrusion pressure to the billets.
Under the squeezing force, the internal grains of the billet slip and recombine, resulting in plastic deformation - the thickness direction is compressed and thinned, while the length and width directions extend accordingly, gradually approaching the specifications of the target product.
Multi pass rolling and precision control
For products with high precision requirements (such as thin steel plates and precision profiles), a single set of rollers cannot achieve significant deformation, and multiple passes of rolling need to be carried out through a rolling mill production line with multiple sets of rollers connected in series.
The gap between each set of rollers will gradually decrease, and the billet will be extruded one by one to gradually achieve precise dimensions; At the same time, the adjustment mechanism equipped with the rolling mill set (such as hydraulic pressing device) can adjust the roll gap width in real time to ensure rolling accuracy.
Auxiliary system ensures stable operation
During the rolling process, a large amount of heat is generated, and there is friction between the rollers and the billet. Therefore, the roller group will be equipped with a cooling system (water spray or coolant) to reduce the temperature of the rollers, extend their service life, and a lubrication system to reduce frictional resistance and prevent billet from sticking to the rollers.
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