The roller group is the core supporting component of a belt conveyor, consisting of several rollers, brackets, fasteners, and connectors. It directly carries the weight of the conveyor belt and the conveyed material, while guiding the conveyor belt to run smoothly. It is a key component to ensure low resistance and high efficiency operation of the conveyor, and is widely used in light and heavy conveying systems in industries such as mining, coal, metallurgy, grain, and building materials.
Material and Craftsmanship
Roller body: Q235 carbon steel seamless steel pipe is selected for conventional working conditions; Upgrade to 304/316 stainless steel pipes for humid and corrosive conditions; Engineering plastic pipes can be used in the food and pharmaceutical industries to meet hygiene requirements.
Bearings and Seals: High precision deep groove ball bearings are used, combined with a labyrinth seal structure, which has excellent dust and water resistance performance and can adapt to harsh working conditions with high dust and humidity, reducing the resistance of roller rotation.
Brackets and surface treatment: Brackets are mostly stamped or welded carbon steel parts, with surfaces treated with hot-dip galvanizing and spray coating for corrosion and rust prevention; The surface of the roller can be galvanized or chrome plated to enhance its wear resistance.
Core strengths
It has the characteristics of low rotational resistance, strong load-bearing capacity, wear resistance and anti-corrosion, and low maintenance cost. It can customize specifications according to parameters such as conveyor belt width, conveying speed, and material weight, and is perfectly compatible with conveyor frame and crossbeam. It can effectively reduce the energy consumption of the whole machine operation, improve the stability and service life of the conveyor system.
The core working principle of the rolling mill group is to use the relative rotation and extrusion force of the rolling mill to cause plastic deformation of the metal billet, thereby rolling it into profiles or plates of specific sizes and shapes. The specific working process and key mechanisms are as follows:
Power transmission and rolling mill rotation
The motor drives the rollers in the rolling mill group to rotate in the same or opposite direction (adjusted according to the rolling process requirements) through transmission mechanisms such as reducers and gearboxes. Paired rollers will reserve a pre-set gap between them, and the width of this gap determines the thickness or cross-sectional size of the rolled product.
Raw material feeding and extrusion deformation
Metal billets (such as steel billets and aluminum billets) are fed into the gaps between the rollers through a conveying device. The rotating rollers drive the billets forward by frictional force, while also applying radial extrusion pressure to the billets.
Under the squeezing force, the internal grains of the billet slip and recombine, resulting in plastic deformation - the thickness direction is compressed and thinned, while the length and width directions extend accordingly, gradually approaching the specifications of the target product.
Multi pass rolling and precision control
For products with high precision requirements (such as thin steel plates and precision profiles), a single set of rollers cannot achieve significant deformation, and multiple passes of rolling need to be carried out through a rolling mill production line with multiple sets of rollers connected in series.
The gap between each set of rollers will gradually decrease, and the billet will be extruded one by one to gradually achieve precise dimensions; At the same time, the adjustment mechanism equipped with the rolling mill set (such as hydraulic pressing device) can adjust the roll gap width in real time to ensure rolling accuracy.
Auxiliary system ensures stable operation
During the rolling process, a large amount of heat is generated, and there is friction between the rollers and the billet. Therefore, the roller group will be equipped with a cooling system (water spray or coolant) to reduce the temperature of the rollers, extend their service life, and a lubrication system to reduce frictional resistance and prevent billet from sticking to the rollers.
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